Piston assembly 02/630897 JCB, aftermarket

Piston assembly 02/630897 is an aftermarket part for the JCB machines.

The piston passes combustion pressure through the rod to the crankshaft; the rings seal the combustion chamber and control the oil film on the bore. In a turbocharged engine the crown works at high pressure and temperature, so ring wear shows as blue smoke, oil consumption, low compression and more blow-by from the breather. The gudgeon pin is fully floating and held by two circlips. This is a direct-injection engine: fuel is injected into the bowl in the piston crown and combustion starts there. Pistons in one engine should be close in weight, so when a single piston is replaced the weight difference is checked too. The piston pin and rings are checked together with the piston. The piston is cast from aluminium alloy, and the condition of its ring grooves decides its life. The piston is supplied new; check its size against the part number.

Specifications

Compatibility

Other parts are in Perkins engine.

Fitting

Before fitting, the bore is honed and cleaned; the piston and rings are oiled and pushed in with a ring compressor. Piston protrusion above the block is measured to check the head gasket thickness. After assembly the engine is run in at light load. After assembly, compression can be measured to compare the cylinders. Fit the pistons to the rods by their direction mark.